Metal and Glass-Working Case Studies

Company reports huge savings with use of AESSEAL system

IE Flag
The use of an AESSEAL® CDPH double mechanical seal is saving more than €280,000 (almost $300,000) a year in energy costs for an alumina producer in the Republic of Ireland.

Huge savings at Austrian steel mill

AT Flag
An Austrian steel mill is set to save more than €400,000 a year following the installation of AESSEAL ES DMAX seals. The company was operating six pumps, each containing two seals.
CAPI™ dual seal ends slurry pump failures

CAPI dual seal ends slurry pump failures

GB Flag

The repeated failures of a single seal with an unreliable Plan 32 were causing a heavy-duty high head slurry pump at a South Wales steelworks to break down on average every three weeks.

Warman® conversion the answer for Spanish company

Warman conversion the answer for Spanish company

ES Flag

A seal conversion kit for the Warman® AH Range of Ultra Heavy Duty Slurry Pumps helped to solve a variety of problems being experienced by a Spanish aluminium producer.

LabTecta the remedy for lip seal failures

LabTecta the remedy for lip seal failures

GB Flag

The lip seals in use at a north of England glass manufacturer were wearing out after just a few weeks, resulting in a complete loss of oil in the gearbox and causing the gears to seize up.

Reliability upgrade improves reliability 700%

ZA Flag
A major steel producer in South Africa were experiencing unacceptable leakage and reliability with one of their lime slurry pumps.

Seal upgrade improves reliability and simplifies maintenance

CA Flag
A major integrated zinc / lead smelter company in Canada was unhappy with the performance of the existing mechanical seal.

Improved Safety and Reliability

GB Flag
A major manufacturer in the UK were having reliability issues with the seal on a critical Labour chemical pump used to pump caustic solution.

Zinc Smelting Plant Saves Thousands

PL Flag
Experiencing repeat leakage of a highly abrasive zinc oxide and sulphuric acid solution

AESSEAL upgrade solution leads to an 8 year failure free period

IT Flag
Upgrading from gland packing to a dual seal and system helps eliminate seal failure due to inconsistent water supply.