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Featured Videos

Welcome to the AESSEAL video section, use the menu above to navigate through the video sections, or stay on this page to explore featured videos from the AESSEAL video collections.

Join us in caring for the heart of industry and the planet.

We Have a Heart

Our mission is clear. To stop the world from burning while keeping the wheels of industry turning. Join us in caring for the heart of industry and the planet.

Pressure and Temperature Sensor

The automatic floating pre-charge and fill pressure calculation performed by the System Sentry software enables simple set-up and refill of API 682 4th edition 53B systems.

Corporate Video

Developing innovative products and simplifying the ordering process has redefined our customer's experience.

Journey of a Cartridge Seal

See the journey of a cartridge seal from design to testing and manufacturing, and learn more about the world class manufacturing process at AESSEAL

Seal Technology Training

This 9 minute training video explains how better selection can lead to improved reliability and HUGE water-savings.

Chris Rea Video Diary Box Set

The AES Engineering Group has committed to invest £29 million on environmental projects between January 1st 2021 and April 1st 2029. The following videos are part of the commitment to report on the progress.

Global Headquarters Tree Walk

In parallel with a ‘factory for the future’ plan at the AESSEAL Global Headquarters in Rotherham, England. AESSEAL is developing ‘Tree Walk’ as an educational and public information resource.

Global Technology Centre Tour

You can watch our video tour that leads you around the key parts of our facility and if you want to know more, take a self-guided tour complete with 360° views as you move around the site.

Featured Case Studies

The case studies below showcase the very best of commitment to excellence at AESSEAL across our three core pillars:

  • Exceptional Customer Service – putting customers first, every time.
  • Advanced Technology – delivering innovation that drives results.
  • Sustainable Solutions – engineering a better future for people and our planet.
AES-Elast the answer to seal selection problem

Employees at William Grant’s Scottish whisky distillery in Girvan, Ayshire, were having difficulty selecting the correct mechanical seals for specific applications.

Improved reliability for new process
A refinery in Canada were commissioning a new lipids coprocessing initiative where renewable feedstock is injected into the cracker.
DMSC saves Nestlé Purina £182k in just 10 months
Significant savings with mechanical seal and bearing protection for the pet food manufacturer
LabTecta ends dust pollution problem for SA firm

Preventing dust from escaping into the working environment and is saving thousands of dollars a year

Standard of service makes AESSEAL a clear winner

The seal on a pump at a chemical plant in the east of England was burning out on average every two weeks due to dry running, resulting in some four hours of downtime each time it failed.

DMSF seals end contamination problem for Spanish firm
A metalworking company in northern Spain had equipped its pumps with component mechanical seals, parallel spring-mounted back-to-back, with an API Plan 54 circulation system.
Chemical Producer Saves Over £1.7 Million in Plant Downtime
A specialty chemical company at its UK processing facility were desperately trying to get spare parts for the mechanical seal on one of its critical reactors.
Navy reduces repair times and improves pump reliability
When a seal failed, divers had to fit blanks to the pump inlets below the waterline before it was possible to carry out a repair.
Full steam ahead for refinery after change to STS seals
An oil and gas refinery in northern England was experiencing poor reliability of its steam turbine.
Annual savings of over $2.6 million
A food and beverage customer was experiencing high leakage and contamination in their process fluid on the single pass flow through system they were operating.
FIDC ends costly leaks at US firm
The installation of an FIDC seal to replace single seals with no flush or API Plan has dramatically improved pump reliability at a pulp and paper company in New England.
80 million litres of water per year to be saved at Mexican mine
The Grupo Mexico Caridad mine in Mexico was experiencing lengthy downtimes and using high volumes of water for lubricating pump packing.
Fantastic seal life for notoriously difficult application
A pulp & paper company in the Canada were dissatisfied with the reliability of the mechanical seal used in its Chlorine Dioxide generator pump.
Dangerous oil leak problem solved by LabTecta FS
A silicon lip seal fitted to a rubber lumps reactor at a chemical plant in northern Spain failed after just ten days, resulting in the serious leakage of oil from the gearbox.
CDSA seals brings huge savings for US company
A US paper company has saved $1.5 million over the past seven years after replacing inefficient gland packing on two of its pumps with the AESSEAL CDSA double mechanical seal and tank systems.
Company makes huge savings with AESSEAL system
A water company in the Middle East has saved almost a quarter of a million dollars following the installation of an AESSEAL bearing protector.
Mining company saves $8 million AUD with AESSEAL system
A coal mine in Australia was having seal failures roughly every two weeks on two disposal pumps.
Change to packing saves Swiss company $millions

A chocolate producer in Switzerland has saved around ₣2.3 million ($2.6 million) over the past year following its decision to change to an AESSEAL pump packing system.

DMSF makes its mark in Japanese paper industry
The installation of an AESSEAL® DMSF seal at a Japanese paper plant has increased the MTBF from just six months to seven years.
Major savings for Algerian food producer
A food production plant in Algeria is saving an estimated $225,000 a year following the installation of an AESSEAL LabTecta OP bearing protector.
AVT sensors save thousands for US company

Excessive vibrations in a vertical pump in a slurry pit application was leading to failure every month for the North Carolina company Befesa

AESSEAL upgrade removes safety risk
A sealant being used on an Sulzer APP3 pump by a Spanish biofuel company was leaking each time the pump was stopped.
Huge savings after LabTecta installation
A wastewater plant in Wales was reporting persistent problems with the failure of the seals on its ditch rotor.
AESSEAL helps UK firm to multi-million pound savings
A leading UK company is set to save more than £5 million over five years following the installation of AESSEAL LabTecta OP bearing protectors.
Rapid response impresses Saudi customer

Sourced and supplied a replacement seal in just two weeks for customer’s Oil and Gas operation in Saudi Arabi

Upgrade will result in major savings for US company
A US petrochemical company is set to save tens of thousands of dollars a year following the installation of specially-designed seal pots to replace 40 existing pots which had been in place for around half a century.
Rapid response saves the day for UK company
The rapid repair of a faulty seal saved a UK pharmaceuticals company almost £2 million in lost production.
Leakage problem solved with STS
A global energy company was facing significant losses as a result of damage to the steam turbine housing at one of its ethylene plants.
Chemical plant saved over €500,000 in the first year
A critical glue agitator vessel was affecting productivity for a silicone manufacturing facility in France. This situation was costing the company thousands of Euros in lost production.
Bitumen pump upgrade saves over £23,000 a year

Asphalt producer pump for road surfaces was gland packed and losing over 15 tonnes of bitumen.

AESSEAL product brings big savings for South African company
The installation of an AESSEAL FGDSS-N single slurry seal is saving a South African mining company thousands of dollars a year in repair and maintenance costs.
AESSEAL product stops hot oil pump leakage
A large oil and gas company in north Africa contacted AESSEAL to look at a sealing issue on its hot oil pumps.
Safety and reliability with AESSEAL heavy duty seal

A mining company in Australia was facing persistent problems from seal failures on one of its slurry pumps.

Mechanical seals runs an incredible 17 years without problems
Tongaat Hullett Sugar were un happy with the amount of maintenance required on the sealing of one of its pumps.
AESSEAL product removes risk of HFC emissions
A specially designed double seal from AESSEAL has enabled an Italian drinks company to avoid the risk of major financial penalties which could have resulted from the release into the atmosphere of highly damaging HFC (hydrofluorocarbon) gases.
Exceptional service saves thousands in lost revenue

AESSEAL were contacted by a power plant in the UK who were experiencing a major issue with their supply of mechanical seals.

LabTecta FS the answer for gearbox problem
A repair and maintenance company in West Virginia says that its customers in the local coal mining industry have recorded major savings following a decision to upgrade to AESSEAL LabTecta FS.

Sustainability Goals

AESSEAL® championing the needs of the environment, society and the economy.

AES Engineering Group is committed to providing a safe and rewarding workplace, operating ethically, supporting its local communities, minimizing its impact on the environment and engaging its stakeholders.

Chris Rea Video Diary Box Set
The AES Engineering Group has committed to invest £29 million on environmental projects between January 1st 2021 and April 1st 2029. The following videos are part of the commitment to report on the progress.
Corporate Video
Developing innovative products and simplifying the ordering process has redefined our customer's experience.
Global Headquarters Tree Walk
In parallel with a ‘factory for the future’ plan at the AESSEAL Global Headquarters in Rotherham, England. AESSEAL is developing ‘Tree Walk’ as an educational and public information resource.
Carbon capture for all?
Technology designed by the University of Sheffield to make carbon capture more accessible and affordable.
How To Save 50,000mmBTU
Do you realise that with a relatively modest investment you can improve the efficiency of your evaporators, and save $600,000 in energy costs?
Global Headquarters Hedgehog Conservation
To help preserve the species, AESSEAL has invested in conservation effort, welcoming 25 hedgehogs at the Global Headquarters in Rotherham.
Seal Technology Training
This 9 minute training video explains how better selection can lead to improved reliability and HUGE water-savings.
wildlife camera footage of a bird box
Bird Box Live

Coming soon a live stream of the bird box at the AESSEAL Tree Walk.

Watch the Journey to Net Zero

With Chris Rea's Video Diary Box Set

The AES Engineering Group has committed to invest £29 million on environmental projects between January 1st 2021 and April 1st 2029. The following videos are part of the commitment to report on the progress.

Watch the Videos

A Tour of the Facilities

Get an in-depth look at our facilities and see how we are able to deliver what is probably the best customer service in the industry.

View the Interactive Tours Take a Virtual Tour

YouTube Video Series

AESSEAL® provides the best environmental technology solutions for your turbomachinery assets.

Our dry gas seal repair program supports all of our customers, regardless of the original equipment manufacturer. We will show you around our world class facility, giving an insight in to how we build, test and repair dry gas seals. We are a superior quality manufacturer focusing on quality and exceptional customer service.

Dry Gas Seal Full Assembly
This week Test Engineer Nathan will talk us through the full assembly of each seal after the repair process has been completed.
DSG Repair Program - Rotor Assembly
In this video Global Technical Specialist Alasdair will talk us through the assembly and balancing of the rotating parts, including laser grooving, spin testing and rotor balancing.
DSG Packing and Dispatch
In This Video Global Technical Specialist Alasdair talks us through the final stage of DGS refurbishment: Packing and Dispatch.
DGS Repair Program – Stator Assembly
This week, Test Engineer Brad will talk us through the Stator assembly, talking through the various parts and the importance of face flatness.
Dry Gas Seal Repair Program - Receipt and Inspection
In this video our Technical Specialist, Alasdair, will talk you through the stripdown process, how we inspect seals upon arrival at our facility and what is contained in the subsequent report.