Featured Case Studies
The case studies below showcase the very best of commitment to excellence at AESSEAL across our three core pillars:
- Exceptional Customer Service – putting customers first, every time.
- Advanced Technology – delivering innovation that drives results.
- Sustainable Solutions – engineering a better future for people and our planet.
AVT sensors save thousands for US company
Excessive vibrations in a vertical pump in a slurry pit application was leading to failure every month for the North Carolina company Befesa
CDSA seals brings huge savings for US company
A US paper company has saved $1.5 million over the past seven years after replacing inefficient gland packing on two of its pumps with the AESSEAL CDSA double mechanical seal and tank systems.
Improved Safety and Reliability
A major manufacturer in the UK were having reliability issues with the seal on a critical Labour chemical pump used to pump caustic solution.
Dangerous oil leak problem solved by LabTecta FS
A silicon lip seal fitted to a rubber lumps reactor at a chemical plant in northern Spain failed after just ten days, resulting in the serious leakage of oil from the gearbox.
Reliability Improved For Waste Energy Company
Enfinium were disappointed with the support provided by their pump OEM
80 million litres of water per year to be saved at Mexican mine
The Grupo Mexico Caridad mine in Mexico was experiencing lengthy downtimes and using high volumes of water for lubricating pump packing.
FIDC ends costly leaks at US firm
The installation of an FIDC seal to replace single seals with no flush or API Plan has dramatically improved pump reliability at a pulp and paper company in New England.
LabTecta saves €360,000 for Spanish company each year
A lip seal which was leaking oil from an extruder gearbox was causing persistent problems for a Spanish petrochemical company.
Chemical plant saved over €500,000 in the first year
A critical glue agitator vessel was affecting productivity for a silicone manufacturing facility in France. This situation was costing the company thousands of Euros in lost production.
LabTecta ends dust pollution problem for SA firm
Preventing dust from escaping into the working environment and is saving thousands of dollars a year
Seal upgrades save over US $3.4million in seven years
A company in the Oil and Gas industry in Qatar were dissatisfied with the reliability of the mechanical seal used in crude export and oil/water booster pumps.
Change to packing saves Swiss company $millions
A chocolate producer in Switzerland has saved around ₣2.3 million ($2.6 million) over the past year following its decision to change to an AESSEAL pump packing system.
Chemical Producer Saves Over £1.7 Million in Plant Downtime
A specialty chemical company at its UK processing facility were desperately trying to get spare parts for the mechanical seal on one of its critical reactors.
DMSC saves Nestlé Purina £182k in just 10 months
Significant savings with mechanical seal and bearing protection for the pet food manufacturer
Company makes huge savings with AESSEAL system
A water company in the Middle East has saved almost a quarter of a million dollars following the installation of an AESSEAL bearing protector.
Leakage problem solved with STS
A global energy company was facing significant losses as a result of damage to the steam turbine housing at one of its ethylene plants.
New approach for slurry pumps reduces water usage by 95%
A copper mining company in central Africa was encountering problems of excessive water usage
AESSEAL help a Polyethylene plant save €144,000 in 30 months
Replacing labyrinth seals with MagTecta on 8 lobe blowers increases MTBF to over 400%.
AESSEAL helps UK firm to multi-million pound savings
A leading UK company is set to save more than £5 million over five years following the installation of AESSEAL LabTecta OP bearing protectors.
Safety and reliability with AESSEAL heavy duty seal
A mining company in Australia was facing persistent problems from seal failures on one of its slurry pumps.
Upgrade will result in major savings for US company
A US petrochemical company is set to save tens of thousands of dollars a year following the installation of specially-designed seal pots to replace 40 existing pots which had been in place for around half a century.
Improved reliability for new process
A refinery in Canada were commissioning a new lipids coprocessing initiative where renewable feedstock is injected into the cracker.
AESSEAL system fixes sewage problems for US township
A municipality in Pennsylvania was having issues with major inefficiencies in its sewage treatment system.
DMSF makes its mark in Japanese paper industry
The installation of an AESSEAL® DMSF™ seal at a Japanese paper plant has increased the MTBF from just six months to seven years.
AES-Elast the answer to seal selection problem
Employees at William Grant’s Scottish whisky distillery in Girvan, Ayshire, were having difficulty selecting the correct mechanical seals for specific applications.
Staying cool in Cardiff
The cooling system in a High Profile office building in the Cardiff Bay area was operating with just a single duty pump and no standby.
Annual savings of over $2.6 million
A food and beverage customer was experiencing high leakage and contamination in their process fluid on the single pass flow through system they were operating.
DMSF seals end contamination problem for Spanish firm
A metalworking company in northern Spain had equipped its pumps with component mechanical seals, parallel spring-mounted back-to-back, with an API Plan 54 circulation system.
Major savings for Algerian food producer
A food production plant in Algeria is saving an estimated $225,000 a year following the installation of an AESSEAL LabTecta OP bearing protector.
Navy reduces repair times and improves pump reliability
When a seal failed, divers had to fit blanks to the pump inlets below the waterline before it was possible to carry out a repair.
Bitumen pump upgrade saves over £23,000 a year
Asphalt producer pump for road surfaces was gland packed and losing over 15 tonnes of bitumen.
Huge savings after LabTecta installation
A wastewater plant in Wales was reporting persistent problems with the failure of the seals on its ditch rotor.
AESSEAL product removes risk of HFC emissions
A specially designed double seal from AESSEAL has enabled an Italian drinks company to avoid the risk of major financial penalties which could have resulted from the release into the atmosphere of highly damaging HFC (hydrofluorocarbon) gases.
AESSEAL upgrade removes safety risk
A sealant being used on an Sulzer APP3 pump by a Spanish biofuel company was leaking each time the pump was stopped.
Warman conversion the answer for Spanish company
A seal conversion kit for the Warman® AH Range of Ultra Heavy Duty Slurry Pumps helped to solve a variety of problems being experienced by a Spanish aluminium producer.
Mining company saves $8 million AUD with AESSEAL system
A coal mine in Australia was having seal failures roughly every two weeks on two disposal pumps.
AESSEAL product stops hot oil pump leakage
A large oil and gas company in north Africa contacted AESSEAL to look at a sealing issue on its hot oil pumps.
