Featured Case Studies
The case studies below showcase the very best of commitment to excellence at AESSEAL across our three core pillars:
- Exceptional Customer Service – putting customers first, every time.
- Advanced Technology – delivering innovation that drives results.
- Sustainable Solutions – engineering a better future for people and our planet.
AESSEAL helps UK firm to multi-million pound savings
A leading UK company is set to save more than £5 million over five years following the installation of AESSEAL LabTecta OP bearing protectors.
Change to packing saves Swiss company $millions
A chocolate producer in Switzerland has saved around ₣2.3 million ($2.6 million) over the past year following its decision to change to an AESSEAL pump packing system.
LabTecta saves €360,000 for Spanish company each year
A lip seal which was leaking oil from an extruder gearbox was causing persistent problems for a Spanish petrochemical company.
AES-Elast the answer to seal selection problem
Employees at William Grant’s Scottish whisky distillery in Girvan, Ayshire, were having difficulty selecting the correct mechanical seals for specific applications.
AVT sensors save thousands for US company
Excessive vibrations in a vertical pump in a slurry pit application was leading to failure every month for the North Carolina company Befesa
Annual savings of over $2.6 million
A food and beverage customer was experiencing high leakage and contamination in their process fluid on the single pass flow through system they were operating.
CDSA seals brings huge savings for US company
A US paper company has saved $1.5 million over the past seven years after replacing inefficient gland packing on two of its pumps with the AESSEAL CDSA double mechanical seal and tank systems.
CDPH & EasyClean boosts MTBF from four months to seven years
The installation of a CDPH double mechanical seal along with an EasyClean™ seal support system proved to be the remedy for the frequent failures of a competitor’s seal at a power plant in Denmark.
Chemical Producer Saves Over £1.7 Million in Plant Downtime
A specialty chemical company at its UK processing facility were desperately trying to get spare parts for the mechanical seal on one of its critical reactors.
AESSEAL upgrade removes safety risk
A sealant being used on an Sulzer APP3 pump by a Spanish biofuel company was leaking each time the pump was stopped.
AESSEAL product brings big savings for South African company
The installation of an AESSEAL FGDSS-N single slurry seal is saving a South African mining company thousands of dollars a year in repair and maintenance costs.
Full steam ahead for refinery after change to STS seals
An oil and gas refinery in northern England was experiencing poor reliability of its steam turbine.
Prompt delivery saves three-month delay
A 12-week delay on the commissioning of a new oil and gas plant in Kuwait was avoided when AESSEAL was able to step in to replace a defective competitor’s seal at short notice.
Exceptional service saves thousands in lost revenue
AESSEAL were contacted by a power plant in the UK who were experiencing a major issue with their supply of mechanical seals.
Improved reliability for new process
A refinery in Canada were commissioning a new lipids coprocessing initiative where renewable feedstock is injected into the cracker.
Mining company saves $8 million AUD with AESSEAL system
A coal mine in Australia was having seal failures roughly every two weeks on two disposal pumps.
Bitumen pump upgrade saves over £23,000 a year
Asphalt producer pump for road surfaces was gland packed and losing over 15 tonnes of bitumen.
Huge savings after LabTecta installation
A wastewater plant in Wales was reporting persistent problems with the failure of the seals on its ditch rotor.
Leakage problem solved with STS
A global energy company was facing significant losses as a result of damage to the steam turbine housing at one of its ethylene plants.
80 million litres of water per year to be saved at Mexican mine
The Grupo Mexico Caridad mine in Mexico was experiencing lengthy downtimes and using high volumes of water for lubricating pump packing.
DMSC saves Nestlé Purina £182k in just 10 months
Significant savings with mechanical seal and bearing protection for the pet food manufacturer
Rapid response saves the day for UK company
The rapid repair of a faulty seal saved a UK pharmaceuticals company almost £2 million in lost production.
Company makes huge savings with AESSEAL system
A water company in the Middle East has saved almost a quarter of a million dollars following the installation of an AESSEAL bearing protector.
Warman conversion the answer for Spanish company
A seal conversion kit for the Warman® AH Range of Ultra Heavy Duty Slurry Pumps helped to solve a variety of problems being experienced by a Spanish aluminium producer.
Dangerous oil leak problem solved by LabTecta FS
A silicon lip seal fitted to a rubber lumps reactor at a chemical plant in northern Spain failed after just ten days, resulting in the serious leakage of oil from the gearbox.
Navy reduces repair times and improves pump reliability
When a seal failed, divers had to fit blanks to the pump inlets below the waterline before it was possible to carry out a repair.
Major savings follow installation of AESSEAL product
A petrochemical company based in the Middle East was having problems with persistent and costly seal failures.
New approach for slurry pumps reduces water usage by 95%
A copper mining company in central Africa was encountering problems of excessive water usage
Rapid response impresses Saudi customer
Sourced and supplied a replacement seal in just two weeks for customer’s Oil and Gas operation in Saudi Arabi
DMSF makes its mark in Japanese paper industry
The installation of an AESSEAL® DMSF™ seal at a Japanese paper plant has increased the MTBF from just six months to seven years.
AESSEAL system fixes sewage problems for US township
A municipality in Pennsylvania was having issues with major inefficiencies in its sewage treatment system.
Major savings for Algerian food producer
A food production plant in Algeria is saving an estimated $225,000 a year following the installation of an AESSEAL LabTecta OP bearing protector.
AESSEAL product stops hot oil pump leakage
A large oil and gas company in north Africa contacted AESSEAL to look at a sealing issue on its hot oil pumps.
Upgrade will result in major savings for US company
A US petrochemical company is set to save tens of thousands of dollars a year following the installation of specially-designed seal pots to replace 40 existing pots which had been in place for around half a century.
Fantastic seal life for notoriously difficult application
A pulp & paper company in the Canada were dissatisfied with the reliability of the mechanical seal used in its Chlorine Dioxide generator pump.
Mechanical seals runs an incredible 17 years without problems
Tongaat Hullett Sugar were un happy with the amount of maintenance required on the sealing of one of its pumps.
LabTecta FS the answer for gearbox problem
A repair and maintenance company in West Virginia says that its customers in the local coal mining industry have recorded major savings following a decision to upgrade to AESSEAL LabTecta FS.
